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 Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan

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blugu
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Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Empty
PostSubject: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime28/6/2008, 4:27 pm

If you are looking for HP for NA (actually this info is from 4G9x kinds of modification, but it also can be your reference for guidance in modification):
Recommnedations

Stage 1:

(External Mods)

-Fuel Regulator
-Adjustable Cam pulley
-Plug cables (I'd recommend NGK) It has served me well over the years and still is.
-Extractor
-Exhaust piping (I'd recommend 2") For future purposes. Plus you won't lose any gains as of now either. From my experience.
-Don't forget to change the muffler as well Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Smiley 5zigen 304 replicas are real nice unless u can afford the real deal Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Smiley
-Open Pod (HKS / Apexi)
-Lightened Crank Pulley

These are basic mods which are plug and play & I reckon is doable. It is good to hear that you are doing it stage by stage. Then you get the pleasure of learning how the engine improves with every stage of modification. (Knowledge is Golden)...

....I've seen fast 1.6 4g92s (NON Mivec) shaming 1.8 93s and even 1.8 MIVECs. One example is the SDB champ for Sepang Drag Battle. The blue satria 1.6 92 NON Mivec. 11.7 - 11.9 seconds for 400M!!! That is a force to be reckon with.

Stage two:
Prolly u would need to touch on the internals:

P&P head
Bigger TB (Mivec / VR4)
Bigger Intake Monifold (GSR Turbo)
Street Cams - Reprofiled Mat Speed / PowerZone / Pipercam etc...
Piggy Back (E Manage Blue / SAFC2 depending on ur taste) Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Smiley
Metal Head Gasket - 1.5 / 0.4 Depending on how high a compression you want.
GearBox - for 4G9x to Mivec (LSD / Non LSD)

Stage 3:
Not so fun... ok completely hedious / ridiculous to drive daily but Rocks when you smack the pedal to the metal!

-Get rid of the street cams as it is time for the Racing Cams to shine
(Billet / Reprolied is really up to you. Billet Cams = RPW. Check whether you need racing valve springs with RPW as it would depend on the degree of the CAMS Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Smiley)
-High Compression Pistons
-P&P Block to support bigger pistons (Bigger is always Better!)
-Racing GearBox
-Bigger piston
-4 - 1 Extractor from powerzone / use Vtec 4 - 1 but have to mod the kaki.

copied & paste from the other forum, just for our info and guidance, cheers...


Last edited by blugu on 28/6/2008, 5:05 pm; edited 2 times in total
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Ujang87
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Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Empty
PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime28/6/2008, 4:51 pm

Wah..sifu mcm ko punya cara mod jak ni??hahaha 8)
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blugu
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime28/6/2008, 4:57 pm

Ujang87 wrote:
Wah..sifu mcm ko punya cara mod jak ni??hahaha 8)

Info dah tersedia... tinggal mau implemen lagi.... komfom lepas nie, kreta Ujang power sudah nie!!
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime28/6/2008, 5:11 pm

Gud info bro blugu..thanx for sharing..MANTAP!!?!! Very Happy

one question..is there any differences between Air Fuel Regulator and Feul Pressure Regulator..? im kind of confuse..huhuhuu dont know
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime28/6/2008, 5:34 pm

drakult wrote:
Gud info bro blugu..thanx for sharing..MANTAP!!?!! Very Happy

one question..is there any differences between Air Fuel Regulator and Feul Pressure Regulator..? im kind of confuse..huhuhuu dont know
Both are HKS product as an example for you reference mr. Drakult, thanks for asking.... Very Happy

HKS Air Fuel Regulator (AFR)
Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Afrphoto

HKS' Air Fuel Regulator (AFR) is a device that modifies the air-fuel ratio of
the engine. AFR works by intercepting the air-flow sensor signal (which is a
pressure-based MAP sensor in Hondas) and modifying that signal before feeding it
to the ECU. This modified signal will in turn cause the ECU to change the
air-fuel ratio based on the modified signal. To understand the working principle
of the HKS AFR, it then becomes necessary to first understand the working logic
of Honda's PGM-Fi fuel injection system.
Copied from http://www.vtec.net/articles/view-article?page_number=1&article_id=7570



Adjustable Fuel Pressure Regulator

Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Spacer
HKS also offers an adjustable fuel pressure regulator that can be integrated into a factory or upgraded fuel system. The HKS Fuel Pressure Regulator offers the ability to maintain the necessary fuel rail pressure for high-performance applications. Adapter kits are available for certain applications that allow for easier installation.available through
Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Blankspcr
Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Btn_dealer




Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan S_2289
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drakult
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime28/6/2008, 5:43 pm

So is that necessary to install both item to achieve the first stage requierement true feelings bro? huhuhuu..this is a killer poison..hohohoo..
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime29/6/2008, 1:00 am

drakult wrote:
So is that necessary to install both item to achieve the first stage requierement true feelings bro? huhuhuu..this is a killer poison..hohohoo..

If you're using Fuel Injection system on your engine, this device will help you to max out you're current engine setup and so on to the next stage.
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime29/6/2008, 7:02 am

FPR is a very good start in improving ur engine responsiveness...engine will feel more lighter n u will feel drop in ur daily fuel usage..provided never changed ur driving pattern Very Happy
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime29/6/2008, 10:01 am

Good info blugu.. hehehe....
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime29/6/2008, 11:52 am

info yg mantap....susah la sudah mau test power sma blugu...
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime29/6/2008, 1:25 pm

ProjectD wrote:
info yg mantap....susah la sudah mau test power sma blugu...

test saja bah.. marking2 kalau kalah mod lagi.. kalau menang puas hati...
Laughing
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime29/6/2008, 1:43 pm

^TeRRoRiSTz^ wrote:
ProjectD wrote:
info yg mantap....susah la sudah mau test power sma blugu...

test saja bah.. marking2 kalau kalah mod lagi.. kalau menang puas hati...
Laughing

Muahaha... mataii... kata2 pujangga dr Otai suda nie... respek
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime29/6/2008, 2:51 pm

blugu wrote:
^TeRRoRiSTz^ wrote:
ProjectD wrote:
info yg mantap....susah la sudah mau test power sma blugu...

test saja bah.. marking2 kalau kalah mod lagi.. kalau menang puas hati...
Laughing

Muahaha... mataii... kata2 pujangga dr Otai suda nie... respek

lau bgtu test sajalah...walaupun taw sa kalah huhuhuuh....... cry
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime30/6/2008, 12:30 am

ProjectD wrote:
blugu wrote:
^TeRRoRiSTz^ wrote:
ProjectD wrote:
info yg mantap....susah la sudah mau test power sma blugu...

test saja bah.. marking2 kalau kalah mod lagi.. kalau menang puas hati...
Laughing

Muahaha... mataii... kata2 pujangga dr Otai suda nie... respek

lau bgtu test sajalah...walaupun taw sa kalah huhuhuuh....... cry

test machine saja bah.. jadi tau machine kita di tahap mana... hehehehe :twisted:
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime30/6/2008, 1:26 am

^TeRRoRiSTz^ wrote:
test machine saja bah.. jadi tau machine kita di tahap mana... hehehehe :twisted:

off taiko2 sekalian, respek kmrg jugalah.... mari kita sambung balik crita modifikasi kreta semula... cheers... lol! respek respek
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime10/8/2008, 10:40 am

Mivec Engine Modification - Staying Normally Aspirated

(sourced from mivec.co.nz)

These are in order that will typically give you best 'bang for the
buck' as you go and get progressively more expensive. Generally you
shouldn't start mods in the next stage until you'd done everything in
the stage before.

STAGE ONE

Free Flowing Rear Muffler box
The brand is not important but a good design is not overly 'loud' while
still providing good flow. I good trick is to use a 2 1/2 in/out
muffler box

Pod Filter with Improved Cold Air Intake
Brand is not that important as any pod filter will outflow the
factory panel filter. Popular choices are K&N and Simota. Cold air
intakes can made from a large diameter pipe ducted to the front or by
fitting a bonnet scoop.

Exhaust System 2 1/4" or (2 1/2 for 2L V6)
Mandrel Bent system is best but is a more expensive option than press
bent. If going press bent, increasing pipe size to 2 1/2 is an option,
but a mandrel bent 2 1/4" system is optimal for road driven cars.

Headers 4-2-1 or 4-1 Style
Generally both of type will give improvements accross the rev range.

Rechiped factory ECU
Available for 1G owners only.


STAGE TWO

63mm Throttle Body
The stock 60mm throttle can be bored to 63 very easily and gives very good gains

Fuel Pressure Regulator (optional)
To compensate for larger amount of air available, you will need to at least increase fuel pressure slightly.

ECU
A programmable aftermarket ECU will get the most out of the
modifications done so far, and will be required if you want to go
further still.

Injector Upgrade
By now your injectors will probably be operating well beyond the 80%
duty cycle so its time to upgrade them something larger. GSR-T 390cc
injectors re a good choice and can be had 2nd for cheap. Best done at
the same time as the ECU upgrade.


STAGE THREE

Exhaust system 2.5"
To get the most out of the next stage you will need to free up the
exhaust even more. This may result in a reduction in low rpm
performance, but by now your probably going racing and gains up top
will be worth it.

Increase Compression Ratio 12:1
Required to get the most out of the camshafts.

Camshafts
JUN or RPW offer racing camshafts. Two types are available to suit
race or rally. Regrinds are also an option if on a tight budget.

Pistons and Rods
Lightweight pistons and rods will potentially allow higher RPM. Not much off the shelf, so they will have to be custom made.

Crankshaft
Knife edging, and fine balancing all the moving components will
reduce parasitic losses and increase reliability at sustained high RPM
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime10/8/2008, 10:43 am

Basic Guide parts of doing a 1.8 Hybrid with MIVEC.

(sourced from mivec.co.nz)


Block
4g93 DOHC turbo block has oil squirter's for the pistons, all other 4g93 DOHC/SOHC don't but all will fit the 4g92 mivec head.

Crankshaft
4G93

Rods
4G93

Pistons
4G92 MIVEC, 4G92 SOHC/DOHC, 4G93 SOCH/DOCH or custom to suit desired compression ratio

Headgasket
Head gasket is 4G9x from .5mm (standard gen2 mivec) to 1.5mm(fibre/carbon fron gen1 and GSR)
A 2mm copper/custom gasket is needed to bring CR down to 11.0:1 in a 4G93 with 4G92 mivec pistons.

4G93 crank + 4G93 rods + stock piston - 4G93 block height = 0mm

4G93 crank + 4G93 rods + MIVEC piston - 4G93 block height = +1mm

There are high compression 4G93 pistons in a GDI that may work but they maybe 12:1 already.

Cambelt
4G94 159 tooth is perfect

Gearbox
Factory 4G92 Mivec Gearbox
Clutch & Flywheel: Factory 4G92 Mivec

ECU
Minimum is a piggyback but a full aftermarket recommended for optimum performance.

Injectors
390cc (from GSR Turbo)

*Notes
Nothing from 4G6X fits other than the spring shims in the head and
injectors. Gaskets and fuel rail etc have different bore spacing and
sizes.

A hybrid turbo will be a GSR bottom end with mivec head and longer belt, so much simplier than building a NA.


Last edited by blugu on 10/8/2008, 10:58 am; edited 1 time in total
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drakult
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime10/8/2008, 10:45 am

bro tolong cari bah utk kancil.. pale

ko saja harapan nie taiko.. Very Happy
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime10/8/2008, 1:58 pm

ada resipi yg utk kancil NA tak?turbo ada pun boleh... Very Happy
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime10/8/2008, 10:08 pm

klau ada honda vtec pnya enjin pn bgs...... pale Very Happy
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime11/8/2008, 7:28 am

easiest way to make kancil powerful? fit in daihatsu mira engine....

l200/l200s
engine part can be find easily....most of the parts is also same like
kancil parts like timing belt, waterpump, termostat, saper parts also
cheap....

l500 got three version single cam with 3 pistons, twin
cam with three pistons and twincam with 4 pistons...for the single cam
spare parts same like l200 parts....the 3 pistons part almost same like
kenari/ kelisa parts....the 4 piston parts is very difficult to find
and even if u find one the cost is ridiculous....

l600 is almost
the same like l500 three pistons twincam engine but the engine is in
first generation move...a bit modification need to be done to fit in
kancil...

if u already fit in tebo engine...then u can go to the
next stage which is changing to bigger turbo, bigger pistons, upgraded
fuel supply/management....maybe a stand alone....

a bonus for those using l600 engine, u can fit in kelisa blok easily as the block configuration for both is almost the same....

Got this info from the other forum, :kenyit:
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PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime11/8/2008, 7:34 am

Local (Perodua Malaysia) production engine
EF-CL 659cc 6valve sohc 31ps/6400rpm 5kg-m/3200rpm

Japanese (Daihatsu Japan) production engine
EF-CL 659cc 6valve sohc 40ps/6500rpm 5.3kg-m/3500rpm

Make: Daihatsu Mira (aka Perodua Kancil)
L55,55v,56v(AB) - 547cc 4v 29ps/6Krpm 4kg-m/3.5Krpm turbo/NA
L70s,70v(EB) - 547cc 6v sohc 34ps/6Krpm 4.5kg-m/3.5Krpm turbo
L71v(EB) - 547cc 6v sohc 52ps/6.5Krpm 7.1kg-m/4Krpm 4WD turbo/NA
L200(EF-CL) - 659cc 6v sohc 40ps/6.5Krpm 5.3kg-m/3.5Krpm NA
L210s,210v(EF-HL) - 659cc 12v sohc 50ps/7.5Krpm 5.3kg-m/4.5Krpm 4WD turbo
L200(EF-XL) - 659cc 6v sohc 61ps/7Krpm 8.6kg-m/4.5Krpm turbo
L200(EF-KL) - 659cc 6v sohc 42ps/6Krpm 5.4kg-m/4Krpm NA
L200(EF-FL) - 659cc 6v sohc 40ps/6.3Krpm 5.3kg-m/3.5Krpm NA
L200,200s(EF-JL) - 659cc 12v sohc 64ps/7.5Krpm 9.4kg-m/4Krpm turbo
L500s(EF-CL) - 659cc 6v sohc 40ps/6.5Krpm 5.3kg-m/3.5Krpm NA
L500s(EF-KL) - 659cc 6v sohc 42ps/6Krpm 5.4kg-m/4Krpm NA
L500s(EF-FL) - 659cc 6v sohc 40ps/6.3Krpm 5.3kg-m/3.5Krpm NA
L500s(EF-JL) - 659cc 12v sohc 64ps/7.5Krpm 9.4kg-m/4Krpm turbo
L500s(EF-GL) - 659cc 12v dohc 52ps/7.2Krpm 5.8kg-m/4Krpm NA
L510s/510v(EF-ZL) - 659cc 12v dohc 55ps/7.5Krpm 6.2kg-m/4Krpm 4WD NA
L500s(EF-RL) - 659cc 12v dohc 64ps/6.8Krpm 10.7kg-m/4Krpm turbo
L502s(JB-EL) - 659cc 16v dohc 58ps/7.6Krpm 5.8kg-m/5.6Krpm turbo
L502s(JB-JL) - 659cc 16v dohc 64ps/7.5Krpm 10.2kg-m/4Krpm turbo
L512s(JB-JL) - 659cc 16v dohc 64ps/7.5Krpm 10.2kg-m/4Krpm 4WD turbo

Make: Daihatsu Coure (aka Perodua Kelisa)
L250(EF-SE) - 659cc 6v sohc 46ps/6.4Krpm 5.6kg-m/3.6Krpm NA
L250(EF-VE) DVVT - 659cc 12v dohc 58ps/7.6Krpm 6.5kg-m/4Krpm NA
L250(EF-DET) M/C before - 659cc 12v dohc 64ps/6.4Krpm 10.9kg-m/3.6Krpm turbo
L250(EF-DET) M/C after - 659cc 12v dohc 64ps/6.4Krpm 10.4kg-m/3.2Krpm turbo
L250(EF-VD) - 659cc 12v dohc 60ps/7.5Krpm 6.6kg-m/4Krpm NA
L700s(EF-SE) - 659cc 6v sohc 46ps/6.4Krpm 5.6kg-m/3.6Krpm NA
L700s/710s(EF-VE) DVVT - 659cc 12v dohc 58ps/7.6Krpm 6.5kg-m/4Krpm NA
L700s/710s(EF-DET) M/C before - 659cc 12v dohc 64ps/6.4Krpm 10.9kg-m/3.6Krpm turbo
L700s/710v(EF-DET) M/C after - 659cc 12v dohc 64ps/6.4Krpm 10.4kg-m/3.2Krpm turbo

Make: Daihatsu Move (aka Perodua Kenari)
L150(EF-SE) - 659cc 6v sohc 46ps/6.4Krpm 5.6kg-m/3.6Krpm NA
L150(EF-VE) DVVT - 659cc 12v dohc 58ps/7.6Krpm 6.5kg-m/4Krpm NA
L150(EF-DET) M/C before - 659cc 12v dohc 64ps/6.4Krpm 10.9kg-m/3.6Krpm turbo
L150(EF-DET) M/C after - 659cc 12v dohc 64ps/6.4Krpm 10.4kg-m/3.2Krpm turbo
L150(JB-DET) - 659cc 16v dohc 64ps/6Krpm 10.2kg-m/3.5Krpm turbo
L600s(EF-GL) - 659cc 12v dohc 52ps/7.2Krpm 5.8kg-m/4Krpm NA
L600s(EF-ZL) - 659cc 12v dohc 55ps/7.5Krpm 6.2kg-m/4Krpm NA
L600s(EF-RL) - 659cc 12v dohc 64ps/6.8Krpm 10.7kg-m/4Krpm NA
L602s(JB-JL) - 659cc 16v dohc 64ps/7.5Krpm 10.2kg-m/4Krpm turbo
L610s(EF-RL) - 659cc 12v dohc 64ps/6.8Krpm 10.7kg-m/4Krpm 4WD NA
L900s(EF-SE) - 659cc 6v sohc 46ps/6.4Krpm 5.6kg-m/3.6Krpm NA
L900s,910s(EF-VE) DVVT - 659cc 12v dohc 58ps/7.6Krpm 6.5kg-m/4Krpm NA
L910s(EF-DET) M/C before - 659cc 12v dohc 64ps/6.4Krpm 10.9kg-m/3.6Krpm turbo
L910s(EF-DET) M/C after - 659cc 12v dohc 64ps/6.4Krpm 10.4kg-m/3.2Krpm turbo
L902s(JB-DET) M/C before - 659cc 16v dohc 64ps/6Krpm 10.9kg-m/3.2Krpm turbo
L902s(JB-DET) M/C after - 659cc 16v dohc 64ps/6Krpm 10.2kg-m/3.5Krpm turbo

Engine type:
AB - 2 cylinders
EF - 3 cylinders
JB - 4 cylinders

SOHC - Single Over Head Cam
DOHC - Double Over Head Cam

copy-pasted from : http://www.kcarlife.com/forum/enjin-apa-ne...au-t-22043.html Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Smile
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Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Empty
PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime11/8/2008, 7:38 am

Lately byk info on the mod of L2 - cam mana nak buat more power.

First thing first.

1 : Target Boost/Power - only then one can walk to the desired power.
Let say u want 100hp on wheel, then the mod/cost will differ

2 : minor area that need attentions :

a - good oil filter. never settle for cheap oil filter. good one cost more but worth every single penny.

b-
good water-pump. cool down head/block - prevent less heat soaked to the
engine. less heat = more power [ not to confused with engine operating
temp]. If engine for high revv or racing, take out the thremostat. Why?
less restriction to the water passage

c - get high powered
radiator fan. constant on the radiator fan - cool down the engine. buy
another one spare. mine dead after 6 month [ori kancil] due to contant
on. noted the engine temp always below 1/2. if you can find aluminium
radiator [L9] or other make, take IT!!

d - head gasket [
original]. if so happen ur head taken up, see the ori head gasket.
clean it up with #600 sand paper. clean the surface. wash with petrol a
bit - do not soak in petrol. dry clean. apply good silicon gasket and
pressure it to the head open installation. make sure leave the engine
for a day to fully "mate" the block n head

e -flywheel . for
nomal use road, reduce it to 3/4 of the original weight. i think its
about 9kg. i skimmed to about 4.5 kgs - for drag purpose oni.. pure
drag better use steel (buat sendiri). original flywheel do not over
skimmed, nanti crack bila high revv. custom made steel can solve the
thing.

f - spark plug, plug cable. another hot issue. please
stay with original cable plug . i reckon it good for 100hp. original
plug edi good enuf. NGK-R or ND is good. DO NOT Adjust the GAP if got
problem, instread get NEW ONE! Silap bikin, piston pecah, pasal core
cair and hit the piston... Standard L2 ignition is good enuf unless you
using after market ECU like haltech, microtech etc.

g- earth
grounding cable. DO IT!! one of the cheapest mod.. so far none claim it
increase HORSEPOWER [dyno proven] but your electrical devices works
better. engine got better response because equal electrical power
distribution. it do makes sense ...RM40-90 for 6 point.

h - another hot issue. Use SYNT OIL. It do increase HP [dyno proven]. after all, dalam 10,000 km baru tukar lagik.

i
- please WARM up the engine fully about 5-10 minutes before tekan pedal
for high revv. Logik? let the oil circulate around the engine, and the
engine have its OPTIMAL operating heat!! kalu Blow Off Valve and turbo
timer being use for a reason, this is the same as well

j - for
stock downpipe, open it up. buang sarang lebah (careful - its poisonic)
.. its good for 1-2 hp. try it and u feel the turbo spool a bit
quicker. custom made downpipe and dumpipe. the bigger dumpipe (bukan
downpipe) the lesser the backpressure and faster turbo spool .. 1-1.2
inch for L2 standard or mild mod is ok. for downpipe, 2-2.25 inch is
OPTIMAL for low to mid high boost (0.7-1.5 bar)

k - cold air
intake. hmm , many ppl heard of it. but still do the mistake. for low
or standard to mid high boost, usage of the standard air filter box is
appreciated. but make sure the front intake having a direct under the
front grill hose, beli PVC dari kedai hardware and sambung.. every 2
degree decrease in air-temp, an increase of 1 % in power.

l -
intercooler. selagi boost tak tinggi, there 's no economic reason to
change it. front mount, yes look nice but high cost. but are you sure
that it will have the OPTIMAL power for the RM you paid? guess what?
long piping, more hotter the air becomes, more power loss incurred. you
may feel that your car is powerful but i believe its more towards
PHYCHOLOGICAL effect. intake mouth and exit mouth of the intercooler
must be the same size.2 " recommended for mid to high boost. VR4
intercooler is a NO NO. FREE FLOW intercooler is the best. 4E-FTE have
a good intercooler (ARC the best -- mana nak cari???)

m -
throttle body ? another debated question. best low to mid boost, leave
it as it is. if got extra RM, go and rebore 1mm out of the throttle
body. its very 2x cost effective for more free flow air ...

More info from the other site.... Dont ask me... im not prolly on the kancil modification
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Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Empty
PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime11/8/2008, 7:49 am

Newbies N/A Modification Guide(Honda):

After
modifying two N/A Hondas, I thought i'd do a bit of a write-up on the
best way to start modifying a Honda so that newbies who don't have much
of a clue can get a bit of a starting point. So here's a basic rundown
on doing intake/headers/exhaust/tune. This really goes for any 4
cylinder non turbo cars, but my experience comes from Hondas.

DISCLAIMER:
Note
that this is all MY OPINION which has come from my personal experience.
In NO way am I an expert on this! There are many ways to modify a car,
and these are just some of them that worked for me.

________________________________________________________

Intake -
In
my opinion, the first thing that should be done to an N/A car is the
intake. I've seen gains of up to 10HP from a decent intake setup, which
is significant power for a small engine. The basic idea - cold air is
denser than hot air, and more oxygen in the cylinder at each stroke
will make a bigger bang.

When buying an intake, make sure it is suited to your car, especially if you have ABS which tends to get in the way.

Unfortunately
some cars have sensors on the factory intakes (such as some Mazdas),
which will make it a lot harder to do a decent intake setup.

Pod filter:
A
lot of people seem to think that taking out the factory air box and
putting a pod filter on their factory intake pipe will get them a bit
more power. This is completely wrong. It will just s*c* in hot air and
cause the engine to run less efficiently. A pod filter is a good
modification IF it is used in conjunction with a decent intake setup
(see below.)

This is a typical pod filter: Pod filter

They
can cost anything from $30 for a Simota filter to $100 for a K&N
filter. Most people agree that Simota filters do the trick.

Cold air intake:
A
cold air intake sits the air filter behind the bumper. Ideally it
should be in a place where it will get maximum airflow (such as behind
a J's Racing air duct).

This is a typical cold air intake: [url=http://teamfbi.co.nz/pictures/modifywriteup/cold air intake.jpg]Cold air intake[/url]

Pros:
The air filter is as far away from the engine as possible, so it is away from the heat
You don't need to worry about an cold air box as you would with a short ram intake

Cons:
Less throttle response, as it takes longer to get the air to the throttle body when you push the accelerator down
As the air filter is low to the ground, you are at risk of sucking up water if you decide to drive into a lake
More expensive than a short ram intake ($200 )

Short ram intake:
A
short ram intake is the same concept as a cold air intake, but with a
much shorter pipe. Instead of behind the bumper, the air filter sits in
the same location as your factory air box. Unfortunately this is right
beside the engine, which obviously produces a lot of heat.
To combat
the heat problem, most people tend to make up a cold air box to go
around the air filter, and then run some plastic piping to a an air duct in the bumper.

Here is an example of a cardboard prototype which could be taken to a fabricator to get made up (fiber glass, or carbon fiber): Air box 1
And here is a short ram intake with a pod filter surrounded by an air box made from aluminium: Air box 2

Pros:
Cheaper than a cold air intake (around $100 for the pipe and filter)
Good throttle response (well, probably the same as a factory setup)
Very easy to install

Cons:
Sits beside the engine and sucks in heat, so a cold air box will need to be built around the filter to combat this.

Headers -

Getting decent aftermarket headers are a great way to get good gains. There are two types of headers for Hondas -

4 into 1:
More of a gain higher in the rev range (however this is just what i've heard - chances are you won't notice a difference)
However they tend to sit lower (depending on design) to the ground so be weary of clearance issues

4 into 2 into 1:
More of a gain lower in the rev range (however this is just what i've heard - chances are you won't notice a difference)

4-1 and 4-2-1 refers to the layout of the headers:
- 4-1 starts with 4 pipes from the engine, then goes straight into 1 pipe which joins with the exhaust. (Example)
- 4-2-1 goes from 4 pipes at the engine, to 2 pipes, to 1 pipe which joins with the exhaust. (Example)

The significance of the design is beyond me, so you might have to do a Google search to find out.

When
it comes to headers for Hondas, in my opinion TRR headers are the best
bang for buck. I got a 13kW gain from a set of 4-1 TRR headers which
cost $750.

If you need a bit of help deciding which brand to go for, check out the Great Header Test #3

Exhaust -

Once
you have a decent air intake and exhaust system, the next step is the
exhaust. But before I start, please understand this: putting a big bore
muffler is only going to make your car louder. It is not going to get
you more power (if anything, you will lose power.)

However, I
have seen gains of up to 10-15HP from a full cat-back exhaust system
(which starts from the cat converter). Replacing your cat converter
with a resonator make earn you a few HP (if it is blocked) but be weary
that our government is trying to bring in laws which will make the use
of cat converters compulsory (and they aren't cheap to replace if you
take it out!)

Also, remember this: N/A cars with small engines
generally like a bit of back-pressure in the exhaust system. So you
have to be careful, because if the exhaust is too large in diameter,
you may lose a bit of low-end torque.

Personally, I upgraded my
2.25" factory exhaust to a 2 2/3" HKS Silent Hi-Power exhaust system.
The gains were noticeable throughout the rev range. Any bigger than
2.5" is generally not recommended if you want to retain that low-end
torque.

Full exhaust systems can be picked up from $500-$2000 depending on brand and style.

HKS Silent Hi-Power 2 2/3" Exhaust system

Tune -

Now
that you've done the main bolt-on modifications to your car, there's a
good chance your air/fuel ratios and timing could be advanced a bit to
get even more power! You can expect anything from 5-30HP depending on a
variety of factors, such as the skill of your tuner.

There are
countless options when it comes to tuning your car, but all of them
require either a replacement ECU, or a chip that piggybacks your
current ECU.

Here a few examples:

Apexi VAFC
- This is a piggyback system with a display unit included, but it has
limited features compared to other options. However it can do the
basics such as timing, air fuel ratios, etc. Just be warned that if you
continue to modify your car, you may need to find a different option
with more features. (Note: The VAFC has been discontinued I think.. But
they can be bought second hand.)
Apexi Power FC
- A full replacement ECU which just plugs into the loom. It comes with
a hand controller which displays your cars vital stats. It can be tuned
by most tuners. Unfortunately it can cost around $1500 to buy.
Hondata
- A chip which is installed into your current ECU. Very popular, and
can be tuned by most tuners. Unfortunately the chip is expensive
(around $1000)
Crome - A
chip which is installed into your current ECU which offers similar
features to Hondata. The chip is very cheap, but it's very hard to find
a tuner.

There are many other options (such as Link) that can be found with a quick Google search.

Once
you have the equipment, you need to find a competent tuner. The best
way to do this is to go to your local car forum (such as Team FBI!) and
get some opinions. Tuning can cost from $400-$1000 depending on dyno
time. If problems arise, the cost goes up quickly.

Lastly, be
warned that dyno tuning does not come without risks! It is very hard on
your car and there is a chance that things could break. However, the
vast majority of people have a positive experience.

______________________________________________________

Ok,
I think that's about it for now. I will say again that this comes from
my personal experience, and other people may have different opinions.
Don't view this as any kind of set guideline. Do research before you
start modifying your car! Ask for opinions on different forums or talk
to a trusted mechanic before you make up your mind.

And remember that things WILL go wrong! Modifying cars is a frustrating process. But
the satisfaction of knowing you've got a unique car is worth it in the end Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_wink

Info's from the other honda mod forum. Hope this helps...
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Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Empty
PostSubject: Re: Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan   Rujukan modifikasi stage 1, 2, & 3 utk pengetahuan Icon_minitime11/8/2008, 11:53 am

brp naik bos klu stage one ni??????
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